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Providing the Best Wear-Resistant Solutions
High-Performance Steel Plates – Extend Lifespan, Reduce Costs
Our wear-resistant steel plates are manufactured using advanced technology and high-quality materials, ensuring exceptional performance even under extreme conditions. By choosing Wodon, you're investing in longer equipment lifespan and lower maintenance costs.
Engineered for durability, our steel plates provide unmatched protection against wear and tear in mining, construction, and industrial applications. This reduces replacement frequency and minimizes downtime, keeping your operations running smoothly. Every plate meets the highest industry standards, ensuring quality and reliability with every purchase.
Wodon super wear resistant steel plate with chromium carbide overlay
Our company R&D producted bimetallic wear plate have four different types.
1. generally wear plate with Open arc welding: base plate + chromium carbide abrasion resistant welding layer with good abrasion resistance, Hardness HRC 55-63 (HV 600-780) and chemical compostion C: 2.5-5.0% Cr: 20-30 %
2. super wear plate with Submerged arc welding: base plate + high chromium carbide abrasion resistant welding layer with super good abrasion resistance, Hardness HRC 58-65 (HV 600-780) and chemical compostion C: 3.0-5.5 % Cr: 25-40 %
3. wear plate with Impact resistance: base plate + chromium matrix with other metallelementes resistant welding layer with good impact resistance and super good abrasion resistance
4. wear plate with Heat resistance: base plate + chromium matrix with other metallelementes resistant welding layer with good heat resistance (up to 900 °C) and super good abrasion
Wodon Super Wear Resistant Steel Plates - Four Types
| Type | General Wear Plate (Open Arc Welding) | Super Wear Plate (Submerged Arc Welding) | Impact Resistant Wear Plate | Heat Resistant Wear Plate |
| Structure | Base plate + Chromium carbide wear-resistant welding layer | Base plate + High chromium carbide wear-resistant welding layer | Base plate + Chromium-based wear-resistant welding layer with other metal elements | Base plate + Chromium-based wear-resistant welding layer with other metal elements |
| Hardness | HRC 55-63 (HV 600-780) | HRC 58-65 (HV 600-780) | Varies based on specific welding requirements | Varies based on specific welding requirements |
| Chemical Composition | C: 2.5%-5.0%, Cr: 20%-30% | C: 3.0%-5.5%, Cr: 25%-40% | Contains chromium (Cr) and other wear-resistant elements | Contains chromium (Cr) and other heat-resistant elements |
| Application | Suitable for general wear environments | Suitable for high wear and high impact conditions | Suitable for environments with both impact and wear | Suitable for high-temperature wear environments (e.g., heat processing equipment, boilers) |
Wodon Super Wear Resistant Steel Plates - Four Types
- Structure: Base plate + Chromium carbide wear-resistant welding layer
- Hardness: HRC 55-63 (HV 600-780)
- Chemical Composition: C: 2.5%-5.0%, Cr: 20%-30%
- Application: Suitable for general wear environments
- Structure: Base plate + High chromium carbide wear-resistant welding layer
- Hardness: HRC 58-65 (HV 600-780)
- Chemical Composition: C: 3.0%-5.5%, Cr: 25%-40%
- Application: Suitable for high wear and high impact conditions
- Structure: Base plate + Chromium-based wear-resistant welding layer with other metal elements
- Characteristics: Excellent impact resistance and superior wear resistance
- Application: Suitable for environments with both impact and wear
- Structure: Base plate + Chromium-based wear-resistant welding layer with other metal elements
- Characteristics: Excellent heat resistance (up to 900°C) and superior wear resistance
- Application: Suitable for high-temperature wear environments (e.g., heat processing equipment, boilers)
Wodon Wear Resistant Steel Plates
Wodon wear-resistant steel plates are produced by welding one or multiple abrasion-resistant layers onto a medium or low-carbon steel base plate. The overlay alloy is engineered with a high concentration of chromium carbide hard particles, which are uniformly distributed throughout the layer to form a strong microstructure.
Key Features:
- Hardness: The surface hardness ranges from HRC 58 to 65, depending on the thickness of the overlay.
- Chemical Composition:Micro-hardness: The chromium carbide particles exhibit a micro-hardness of up to HV1800, ensuring a highly wear-resistant surface.
- Carbon (C): 3.0% to 5.0%
- Chromium (Cr): 25% to 40%
This proportion results in a significant amount of Cr7C3 chromium carbide hard particles, which are crucial for providing exceptional wear resistance.
- Bonding: The overlay is metallurgically bonded to the base plate. The bond penetration reaches approximately 0.8 to 1.8 mm into the base plate, achieving a bonding strength of up to 350 MPa in tests.
These features make Wodon wear-resistant plates ideal for use in environments with severe wear conditions, offering a combination of durability, hardness, and resistance to abrasion.
Wodon Bimetallic Wear Plate with Abrasion, Impact, and Heat Resistance
| Category | Details |
| Product Name | Wodon Manufactured Bimetallic Wear Plate with Abrasion, Impact, and Heat Resistance |
| Material | Q235/Q345 Steel + Chromium Carbide Overlay Alloy |
| Certificate | ISO 9001:2008 |
| Chemical Composition | C: 3.0% to 5.0%, Cr: 25% to 40% |
| Microstructure | Chromium carbide hard particles volume fraction > 50% |
| Maximum Hardness | Chromium carbide hardness: HV 1800 |
Key Features
| Feature | Details |
| Wear Resistance | 30 times higher than low carbon steel, 12 times higher than heat-treated steel |
| Impact Resistance | Can withstand medium impact |
| Temperature Resistance | Up to 600°C, customizable up to 900°C |
| Flatness Tolerance | ± 3 mm/m |
| Thickness Tolerance | Uniform overlay thickness with a tolerance of 0 to 0.5 mm |
| Surface Treatment | Hardfacing, cladding, open arc welding, submerged arc welding |
Standard Sizes
| Welding Type | Dimensions |
| Open Arc Welding | 1400 x 3400 mm (customizable) |
| Submerged Arc Welding | 1400 x 3000 mm, 1400 x 3500 mm, 2100 x 3500 mm (custom sizes available) |
Main Thicknesses (mm)
| Thickness Combination | Available Sizes |
| 3 on 3, 4 on 4, 5 on 5 | ✓ |
| 4 on 6, 5 on 6, 6 on 6, 8 on 6 | ✓ |
| 4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8 | ✓ |
| 4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 10 | ✓ |
| 4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 12 | ✓ |
| 6 on 14, 8 on 14, 10 on 14 | ✓ |
| 6 on 16, 8 on 16, 10 on 16 | ✓ |
| 6 on 18, 8 on 18, 10 on 18 | ✓ |
| 5 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40 | ✓ |
| Customized Sizes | ✓ |
Applications
- Industries: Mining, construction, cement, steel, power industries
- Applications: Hoppers, chutes, crushers, mills, and other high-wear, high-impact environments
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Wodon Wear Plates - Processing and Customization
| Feature | Details |
| Applications | Wodon wear plates are used to manufacture complex wear parts designed for high wear areas. |
| Processing Equipment | - 6 CNC Automatic Plasma Cutting Machines - 4 Multi-functional Bending Machines - Pressing Machines |
| Processing Capacity | High processing capacity operated by experienced engineers and technical experts. |
| Services Provided | - Cutting - Bending - Punching - Welding |
| Customization | Wear plate processing can be done according to customer's drawings, ensuring tailored solutions for every application. |
This table highlights the processing capabilities and customization options for Wodon wear plates. If you need further adjustments or additions, feel free to ask!
Wodon Wear Resistant Steel Plates - Key Features of Cracks
| Feature | Description |
| Appearance of Cracks | Hairlike cracks are visible on the surface of the wear plate, but do not indicate damage. |
| Purpose of Cracks | These cracks are intentionally created during the welding process to relieve thermal stress. |
| Crack Distribution | Cracks are evenly spaced and distributed transversely throughout the overlay, ending at the base plate's surface. |
| Impact on Performance | - The cracks reduce structural tension, enhancing mechanical properties of the wear plate. - The overlay does not fall off from the base plate due to these cracks. |
| Material Structure | The wear resistant overlay consists of many welding beads with herringbone cracks that distribute stress evenly. |
| Effect on Machining Properties | The cracks do not affect the machining properties of the steel plate. |
| Durability | The cracks improve the overall durability of the wear plate by preventing the overlay from detaching and enhancing wear resistance. |
Why Are the Cracks Important?
- Thermal Stress Relief: The cracks are crucial for releasing thermal stress generated during the welding process, preventing potential deformation and improving the integrity of the plate.
- Improved Performance: These cracks help to distribute stress across the plate, which ultimately results in a longer-lasting and more durable product.
- Non-Impact on Functionality: Despite their appearance, the cracks have no negative impact on the plate’s functionality, ensuring reliable performance in high-wear environments.
Wodon Wear Resistant Steel Plates - Metallurgical Bonding & Welding Strength
1. Metallurgical Bonding
The wear resistant overlay and base plate of Wodon wear plates are metallurgically bonded, ensuring a strong and durable connection. During the welding process, the overlay penetrates into the base plate by approximately 0.8~1.8 mm due to the welding heat, creating a solid bond that enhances the plate's performance.
2. Bonding Strength
The bonding strength between the overlay and base plate reaches up to 350 MPa, providing excellent resistance to stress and ensuring that the overlay will not detach during operation.
3. Welding Fusion Line
The picture below demonstrates the fusion lines from different welding methods:
| Welding Method | Fusion Line Location |
| Open Arc Welding | Fusion line located at the top of the picture. |
| Submerged Arc Welding | Fusion line located at the bottom of the picture. |
Why is Metallurgical Bonding Important?
- Strong and Reliable: The metallurgical bonding ensures that the overlay stays securely attached to the base plate, significantly reducing the risk of detachment during high-wear applications.
- Enhanced Durability: With the 350 MPa bonding strength, the wear plate exhibits improved durability and a longer lifespan, even under intense wear conditions.
- Welding Process Flexibility: Both Open Arc Welding and Submerged Arc Welding methods are used to provide the best results based on the specific application requirements, with each process offering distinct advantages.
Wodon Wear Resistant Steel Plates - Key Features & Benefits
- High Carbon, High Chromium: This combination ensures exceptional wear resistance and durability under harsh conditions.
- HRC 58-65: Provides high hardness for superior abrasion resistance, making the plates suitable for extreme wear environments.
- Mechanical Processing: Can be cut, bent, punched, bolted, and welded with ease, offering flexibility in application.
- Smooth Surface: Features a uniform overlay, ensuring consistent wear resistance.
- Super Wear Resistance: Ideal for high-wear applications.
- Medium Impact Resistance: Capable of withstanding moderate impact stress.
- Heat Resistance: Performs well in high-temperature environments.
- 90,000 Square Meters per Year: Large-scale production capacity ensures consistent availability and quick delivery times.
- 7 Days: Delivery times are generally 7 days, depending on the order quantity, ensuring rapid supply.
- Experienced Professionals: Our team can research and develop wear plates based on customers’ specified chemical compositions and unique requirements.
- Customized Recommendations: We can recommend the best wear plate solutions based on specific working conditions, optimizing performance and cost-efficiency.
- On-site Inspection: Available for customer convenience.
Third-Party Inspection: We offer third-party inspection services for product quality assurance.
- As an ISO9001:2008 approved manufacturer, we are committed to continually improving our management system and providing high-quality products.
Why Choose Wodon Wear Resistant Steel Plates?
- Proven Performance: With superior wear and impact resistance, Wodon plates excel in tough industrial environments.
- Customization: We offer tailored solutions for specific applications, backed by our professional R&D team.
- Reliability: With strict quality control and timely delivery, our customers can rely on us for consistent, high-performance wear plates.
Wodon Quality Inspection Technology Department
Quality Inspection Technology Department
Quality Inspection Technology Department
Our Commitment to Quality
Conclusion
Quality Inspection Technology Department
At Wodon, we take great pride in our Quality Inspection Technology Department, staffed by a team of experienced experts with bachelor’s degrees in material science, led by individuals with master’s degrees in the same field. Our team rigorously follows strict company policies to ensure that all raw materials, production processes, and finished products are regularly tested to meet the highest quality standards.
Advanced Laboratory Equipment
In our laboratory, we utilize state-of-the-art equipment to ensure accurate testing and evaluation of our wear-resistant products:
- Rockwell Hardness Tester
- Used to test the hardness of small welding samples, ensuring that each product meets the required hardness standards.
- Portable Spectrum Analyzer
- Allows for quick and easy testing of chemical composition directly on workpieces at the job site, ensuring compliance with material specifications.
- Portable Hardness Tester
- Provides the ability to test hardness directly on-site, ensuring that the final product maintains the desired hardness throughout its application.
- Portable Ultrasonic Thickness Measurement Instrument
- Ensures accurate and easy thickness measurement of workpieces, allowing for reliable quality checks.
- Abrasion Resistance Testing Machine
- Simulates real-world wear conditions to assess the abrasion resistance of materials, an essential quality for wear-resistant products.
- Metallographic Analysis Equipment
- Used to examine the metallurgical microstructure, ensuring optimal material performance and identifying any potential weaknesses in the structure. For example, the chromium carbide volume fraction on the microstructure is typically above 50%, which ensures superior wear resistance.
Quality Inspection Technology Department
To support our Quality Inspection Technology Department, we have invested in additional equipment to conduct a variety of tests and analyses:
- Metallographic Analysis Equipment: Used to evaluate the microstructure and mechanical properties of materials.
- Portable Spectrum Analyzer: For on-site testing of material composition.
- Portable Ultrasonic Thickness Tester: Provides easy on-site measurements of thickness.
- Desktop Rockwell Hardness Tester: For precise testing of hardness in the laboratory.
- Infrared Carbon Sulfur Analyzer: Assists in determining the carbon and sulfur content in materials.
- Quartz Sand Rubber Wheel Abrasion Test Machine: Simulates wear conditions to assess material durability.
- Reciprocating Abrasion Tester: Tests materials for their ability to withstand repetitive friction and wear.
Our Commitment to Quality
The advanced equipment in our laboratory, coupled with the expertise of our team, ensures that every product we produce is thoroughly tested and meets the highest industry standards. From raw material inspection to final product evaluation, we are committed to providing reliable, high-quality wear-resistant solutions for our customers.
Conclusion
With our Quality Inspection Technology Department and cutting-edge laboratory equipment, Wodon guarantees that every wear-resistant product we manufacture undergoes rigorous testing for chemical composition, hardness, thickness, and abrasion resistance. Our team’s expertise and our high-performance equipment enable us to provide wear-resistant solutions that meet the toughest industrial requirements. Whether you're looking for customized solutions or reliable, high-quality products, Wodon has the capability to deliver.
Packaging
Product Features
After Sales Service
Packaging
-
- Steel pallet
- Non-fumigation pallets
- Plastic film
- Customized packaging solutions available based on customer requirements
- Packaging Size:
- Customized dimensions as per customer requirements
- Loaded into 20 ft or 40 ft containers
- Delivery Time:
- Generally, 7-15 days (dependent on quantity)
Product Features
- Material: Chromium carbide overlay on high wear-resistant steel
- Thickness: Customized to meet client needs
- Applications: Heavy-duty industries requiring superior wear resistance, such as mining, cement, power generation, etc.
After Sales Service
- Dedicated Support:
Our company boasts a professional after-sales service team with extensive experience in hardfacing products and their applications.Equipment Operation Support:Our team is also skilled in operating equipment used in hardfacing, ensuring that we can assist with equipment-related inquiries as well.- We offer quick responses to customer queries and issues, typically resolving problems within 12 hours after being notified.
FAQ
A: We are a manufacturer with over 3 factories, an in-house sales department, and a dedicated inspection technology department.
A:
- If goods are in stock: 5-10 days
- If goods are out of stock: 15-20 days (dependent on quantity)
A: Yes, we offer free samples.
A:
- 30% T/T in advance
- Balance due against copy of Bill of Lading (BL)
We offer flexible payment options: FOB, CIF, CFR are all available.
Contact Information
If you have further questions or need additional information, please do not hesitate to contact us:
Contact Details:
- [Your Contact Information]
Customized Solutions
Tailored to Your Needs
At Tianjin Wodon, we specialize in providing tailored solutions for unique and challenging applications. Our expert team ensures every detail is considered to meet your exact requirements.
- Size Adjustments: Customize the dimensions of our wear plates to perfectly fit your equipment.
- Thickness Optimization: Optimize the thickness of the wear plates to ensure maximum durability and performance.
- Coating Material Selection: Choose from a variety of high-performance coatings to suit your specific application environment.
- Full Project Management: From initial design to final delivery, our project managers will oversee every detail to ensure precision and quality.
"The customized solution provided by Tianjin Wodon significantly improved our operational efficiency and reduced maintenance costs."
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The company was set up in 2004.
We serve more than 50 industry fields.
More than 2000 cooperative enterprises
Over 100 tech professionals
Tianjin Wodon Wear Resistant Material Co., Ltd.
Email:
cs@chinawodon.com
cs@chinawodon.com
Tianjin Office
Room 802-804, No. 2 Jinxi Building,Beichen District, Tianjin, China
Tianjin Plants
No. 2 & 7, Erwei Road,Hexiwu Industrial Zone, Wuqing District,
Tianjin, China
Jiangsu Plant
No. 11, Kaituo Road,Hongze Development Zone, Huaian,
Jiangsu, China
Hebei Plant
West Dailin, Yingbin Road,Mengcun County, Cangzhou,
Hebei, China
Tianjin Wodon Wear Resistant Material Co., Ltd.
Phone: +86 131 1523 0820 | +86 22 8689 7973
Email: cs@chinawodon.com
Tianjin Office
Room 802-804, No. 2 Jinxi Building,Beichen District, Tianjin, China
Tianjin Plants
No. 2 & 7, Erwei Road,Hexiwu Industrial Zone,Wuqing District, Tianjin, China
Jiangsu Plant
No. 11, Kaituo Road,Hongze Development Zone,Huaian, Jiangsu, China
Hebei Plant
West Dailin, Yingbin Road,Mengcun County, Cangzhou, Hebei, China